Product Overview
Our high-performance ink bead mill is the pinnacle of precision grinding and dispersion technology, specially designed to meet the demanding requirements of various ink production, including offset printing, gravure printing, flexographic printing, UV ink and specialty ink. It achieves the most thorough depolymerization and dispersion of pigment aggregates through the efficient kinetic energy of grinding beads, ensuring that ink products obtain unparalleled color intensity, gloss, stability and printability.
Core advantage
Extraordinary grinding fineness and consistency: With the precise design of the grinding chamber and the kinetic separation system, it is easy to achieve sub-micron or even nanometer grinding fineness, and the particle size distribution range is extremely narrow, ensuring that each batch of products has excellent consistency and reproducibility.
Extremely high production efficiency and energy consumption ratio: Optimized energy density and an efficient cooling system ensure that the input energy is maximally utilized for effective grinding, significantly reducing production time while lowering energy consumption per unit output.
Outstanding stability and reliability: Key components are made of high-quality wear-resistant materials such as cemented carbide, ceramics, and polyurethane to ensure the equipment maintains stable performance under long-term high-load operation and minimize downtime.
Minimalist operation and maintenance: The modular design makes the grinding chamber easy to open, and the disassembly, cleaning and replacement of components are quick and simple. It has greatly reduced maintenance costs and production turnover time.
Outstanding cooling and temperature control: A high-flow, multi-channel cooling system precisely controls the temperature of the grinding chamber, effectively preventing ink performance deterioration caused by overheating and ensuring stable product quality.
Detailed explanation of technical features
Advanced grinding system
Grinding chamber design: It adopts a high length-to-diameter ratio and no dead corners cavity design, combined with an optimized rotor/stator structure, to form a high shear force field, achieving a full-process short-circuit-free circulation of materials and maximizing grinding efficiency.
Material selectivity: Components in contact with materials can offer a variety of material options based on the characteristics of different inks (such as corrosiveness and wear resistance requirements), including stainless steel, hard alloy, zirconia ceramics, etc.
A precise separation system
By adopting dynamic gap separators or patented screen ring technology, it can achieve large flow discharge while effectively blocking grinding beads 100%, preventing medium escape, and ensuring product purity and safe operation of the equipment.
Intelligent control system (optional)
Integrated PLC touch screen control system, which can monitor and adjust key parameters such as rotational speed, flow rate, temperature and pressure in real time. Supports formula storage, data recording and remote communication to facilitate intelligent production.
Comprehensive security guarantee
It is equipped with multiple safety interlock devices, including overload protection, over-temperature alarm, flow monitoring and door cover safety switch, providing all-round protection for operators and equipment.
Outstanding cooling performance
The grinding chamber, rotating shaft and mechanical seal are all equipped with independent cooling circuits to ensure that the generated heat can be removed in a timely manner throughout the grinding process, which is the key to producing high-quality UV ink and sensitive system ink.
Application field
All kinds of printing inks (offset printing, gravure printing, flexographic printing, screen printing
UV/EB curing ink
Water-based ink and solvent-based ink
Metal decorative ink
Inkjet ink
Pigment concentrate paste (color paste
Our commitment
We not only offer a high-performance device, but also provide a complete solution. From pre-sale process consultation and equipment selection, to in-sale installation and commissioning, operation training, and post-sale rapid response and technical support, we ensure that you obtain the maximum value throughout the entire equipment life cycle.
